Definition
An angled cut or edge on a piece of lumber, similar to but distinct from a chamfer. In pallet construction, bevels are applied to board edges to reduce splintering, improve fork entry, and minimize damage to products or packaging that contacts the pallet edges. Beveled edges create a smoother profile that is less likely to catch on conveyor systems or automated handling equipment.
Related Terms
Chamfer
A beveled or angled cut on the bottom edges of the lead boards on a pallet. Chamfers create a gradual transition that makes it easier for forklift forks and pallet jack forks to enter the pallet openings. The chamfer acts as a guide, reducing the chance of fork impact damage to the bottom deck boards. Most commercial pallets include chamfers on the bottom lead boards as a standard design feature.
Lead Board
The outermost deck board on each end of a pallet, running perpendicular to the stringers. Lead boards are critical structural components because they are the first point of contact when a pallet is pushed into racking or engaged by automated handling systems. Lead boards should be made from strong, defect-free lumber because damage to a lead board can compromise the entire pallet's integrity and cause handling problems.
Deck Board
The flat boards that form the top and bottom surfaces of a pallet. Top deck boards provide the platform on which goods are placed, while bottom deck boards (also called bottom boards) provide stability and allow the pallet to be stored on flat surfaces. Deck board thickness, width, and spacing directly affect a pallet's load capacity and suitability for different applications.
Conveyor Compatible
A pallet design that meets the dimensional, weight, and structural requirements for reliable automated conveyor handling. Conveyor-compatible pallets must have consistent dimensions, flat bottom deck surfaces free of protruding nails, and sufficient rigidity to travel smoothly on roller or chain conveyors. Bottom board spacing and orientation are particularly critical, as gaps or misaligned boards can catch on conveyor rollers and cause jams.
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