Definition
A pallet where the deck boards are trimmed even or "flush" with the outer edges of the stringers or blocks. Flush pallets have a clean, uniform edge profile that works well in automated handling systems and racking. They are the most common configuration for general-purpose pallets and provide a neat appearance when products are stacked on the deck.
Related Terms
Wing Pallet
A pallet where the deck boards extend beyond the stringers or blocks, creating an overhang or "wing" on one or more sides. Wing pallets allow products to overhang the pallet structure without the risk of damage from contact with the stringer edges. They are commonly used for beverage cases and other products that are loaded to the exact deck dimensions. The wing design also facilitates the use of clamp trucks for handling.
Pallet
A flat transport structure, typically made of wood, that supports goods in a stable fashion while being lifted by a forklift, pallet jack, or other jacking device. Pallets are the foundation of modern material handling and logistics, enabling efficient storage, stacking, and transportation of goods. The most common pallet size in North America is the 48x40 inch GMA pallet.
Deck Board
The flat boards that form the top and bottom surfaces of a pallet. Top deck boards provide the platform on which goods are placed, while bottom deck boards (also called bottom boards) provide stability and allow the pallet to be stored on flat surfaces. Deck board thickness, width, and spacing directly affect a pallet's load capacity and suitability for different applications.
Racking
The practice of storing loaded pallets on elevated warehouse racking systems (pallet racks). Racking places unique demands on pallet strength because the pallet spans across the rack beams with its load weight concentrated on the supported edges rather than distributed across a flat floor. A pallet's racking capacity is typically its most demanding load rating, and not all pallets are suitable for racking. Rackable pallets must be specifically designed and rated for this application.
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Our glossary contains 165+ terms covering everything from pallet construction to compliance regulations and industry organizations.