Definition
A rounded or curved profile on the edge of a pallet deck board that eliminates the sharp corner, creating a smooth transition from the top surface to the board edge. Waterfall edges reduce product damage, minimize splintering, and improve safety during manual handling. They are commonly specified for pallets used in retail display, food service, and any application where products or handlers come into direct contact with pallet edges.
Related Terms
Chamfer
A beveled or angled cut on the bottom edges of the lead boards on a pallet. Chamfers create a gradual transition that makes it easier for forklift forks and pallet jack forks to enter the pallet openings. The chamfer acts as a guide, reducing the chance of fork impact damage to the bottom deck boards. Most commercial pallets include chamfers on the bottom lead boards as a standard design feature.
Bevel
An angled cut or edge on a piece of lumber, similar to but distinct from a chamfer. In pallet construction, bevels are applied to board edges to reduce splintering, improve fork entry, and minimize damage to products or packaging that contacts the pallet edges. Beveled edges create a smoother profile that is less likely to catch on conveyor systems or automated handling equipment.
Deck Board
The flat boards that form the top and bottom surfaces of a pallet. Top deck boards provide the platform on which goods are placed, while bottom deck boards (also called bottom boards) provide stability and allow the pallet to be stored on flat surfaces. Deck board thickness, width, and spacing directly affect a pallet's load capacity and suitability for different applications.
Display Pallet
A pallet designed for retail floor display, allowing products to be shipped on the pallet and then placed directly on the sales floor without unpacking. Display pallets are typically smaller than standard pallets (quarter-pallet or half-pallet size), visually clean, and may include printed graphics or branding. They streamline retail stocking by eliminating the need to transfer products from a shipping pallet to shelving.
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