Definition
A pallet designed so that empty pallets can nest inside each other, stacking compactly by overlapping rather than just sitting on top of one another. Nestable pallets typically have a nine-leg design without a bottom deck, allowing the legs of one pallet to fit into the spaces of the pallet below. This design dramatically reduces the storage and transportation space required for empty pallets — a stack of nestable pallets occupies about one-third the space of conventional pallets.
Related Terms
Stackable Pallet
A pallet designed to safely support loaded pallets stacked on top of each other in floor storage applications. Stackable pallets must have sufficient structural integrity to bear the combined weight of multiple loaded pallets without collapsing or shifting. The bottom deck design must be flat and stable to distribute weight evenly across the goods on the pallet below. Static load capacity is the key specification for stackable pallet applications.
Rackable Pallet
A pallet specifically designed and rated for use in pallet racking systems, where the pallet spans across two rack beams with its load suspended above the floor. Rackable pallets must have sufficient bending strength to support their rated load without excessive deflection (sagging) across the span. This is the most demanding application for a pallet, and rackable load capacity is always lower than static or dynamic load ratings. Typical rackable capacity for a GMA pallet ranges from 1,500 to 2,500 pounds.
Pallet
A flat transport structure, typically made of wood, that supports goods in a stable fashion while being lifted by a forklift, pallet jack, or other jacking device. Pallets are the foundation of modern material handling and logistics, enabling efficient storage, stacking, and transportation of goods. The most common pallet size in North America is the 48x40 inch GMA pallet.
Nesting
The ability of empty pallets to stack inside each other in a compact, overlapping arrangement. Nesting is a key feature of certain pallet designs, particularly nine-leg plastic pallets and some press-wood pallets. A higher nesting ratio (more pallets per stack height) reduces the cost of storing and transporting empty pallets. Nesting capability is especially valued in reverse logistics, where returning empty pallets efficiently is a significant cost factor.
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