Definition
The ability of empty pallets to stack inside each other in a compact, overlapping arrangement. Nesting is a key feature of certain pallet designs, particularly nine-leg plastic pallets and some press-wood pallets. A higher nesting ratio (more pallets per stack height) reduces the cost of storing and transporting empty pallets. Nesting capability is especially valued in reverse logistics, where returning empty pallets efficiently is a significant cost factor.
Related Terms
Nestable Pallet
A pallet designed so that empty pallets can nest inside each other, stacking compactly by overlapping rather than just sitting on top of one another. Nestable pallets typically have a nine-leg design without a bottom deck, allowing the legs of one pallet to fit into the spaces of the pallet below. This design dramatically reduces the storage and transportation space required for empty pallets — a stack of nestable pallets occupies about one-third the space of conventional pallets.
Reverse Logistics
The process of moving goods, including empty pallets, from their final destination back to the manufacturer, distributor, or recycler. In the pallet industry, reverse logistics encompasses the collection, sorting, repair, and redistribution of used pallets. Efficient reverse logistics is critical to the economics of pallet pooling and reuse programs. The cost and complexity of pallet reverse logistics often determines whether a reusable or expendable pallet model is more cost-effective.
Pallet
A flat transport structure, typically made of wood, that supports goods in a stable fashion while being lifted by a forklift, pallet jack, or other jacking device. Pallets are the foundation of modern material handling and logistics, enabling efficient storage, stacking, and transportation of goods. The most common pallet size in North America is the 48x40 inch GMA pallet.
Stackable Pallet
A pallet designed to safely support loaded pallets stacked on top of each other in floor storage applications. Stackable pallets must have sufficient structural integrity to bear the combined weight of multiple loaded pallets without collapsing or shifting. The bottom deck design must be flat and stable to distribute weight evenly across the goods on the pallet below. Static load capacity is the key specification for stackable pallet applications.
Explore More Pallet Industry Terms
Our glossary contains 165+ terms covering everything from pallet construction to compliance regulations and industry organizations.